Piper PA-46 (Malibu/Meridian/Mirage/Matrix/M-Class)

The single engine airplane departed Cannes-Mandelieu Airport on a private flight to Courchevel with two passengers and one pilot on board. The goal of the flight was to maintain the validity of the pilot to access to the Courchevel Altiport. Following a right hand base leg, the pilot configured the airplane to land on runway 22. On final, the altimeter showed an altitude close to the runway threshold, and the aircraft was levelled off to the runway threshold. A few seconds before landing, the stall warning sounded, the engine power was increased and then reduced completely. The undercarriage impacted an embankment above the runway threshold and were torn off. The airplane lifted a bit then fell back onto the runway. It slid for about 100 metres before coming to rest. A fire erupted on the right side of the fuselage. The pilot and the front passenger exited the aircraft through the rear door and managed to extract the rear passenger, who was unconscious and died a few minutes later.

On the morning of the accident flight, G-HYZA was flown for approximately 16 minutes on test flight 85. The flight test team debriefed the results and prepared the aircraft for flight 86. The plan for this flight was for the HV battery to be switched off at the end of the downwind leg then, if able, to fly three or more circuits at 1,000 ft aal using the HFC only to provide electrical power. The flight test team discussed experimenting with combinations of higher airspeeds and propeller rpm that would reduce the aircraft angle of attack and improve the mass flow of air through the radiator which provided cooling for the HFC. This was considered as a potential strategy to manage a slow rise in temperature in the HFC which they had observed in previous flights when flying on that power source alone. The test card for flight 86 was not amended to reflect this intention. At 1406 hrs, following a normal start using both the HV battery and HFC to provide electrical power, the HV was switched off to preserve its electrical capacity. The aircraft taxied to the holding point and was cleared to line up on Runway 03. The weather was fair with good visibility and light winds from 010°. The aircraft entered the runway and backtracked to the threshold where the pilot commenced a run-up of the propulsion system to ensure the HFC could achieve thermal stability within the flight test parameters. Once the temperatures in the HFC were stable, the pilot switched on the HV battery to bring both power sources online and commenced the takeoff run. As the aircraft accelerated and the power lever was advanced, the observer operated the high temperature override switch to maintain the temperature of the HFC within the operating limits. After takeoff, the pilot turned onto the crosswind leg and climbed to the circuit height of 1,000 ft agl. During the downwind leg of the right-hand circuit, the pilot stated the power was set to 95 kW, the propeller to 2,500 rpm and the airspeed to 100 kt. Once stabilized at these parameters, which were at variance with the flight test card conditions, the observer confirmed that the HFC operating temperatures were within limits. He then instructed the pilot to reduce power to 90 kW to assess the effect on the airspeed, which reduced to approximately 95 kt. The pilot increased the power to 95 kW to regain the target speed. The pilot set the power by reference to his display unit which was located below the throttle quadrant. When he looked up from this task, he recognized that the aircraft was in a late downwind position. He turned onto base leg and commented that they were losing speed in the turn. The observer suggested that they could increase power to 120 kW to regain the lost airspeed, then reduce power before turning off the HV battery to re-establish the test conditions. He also suggested a reduction in propeller rpm. The pilot increased power to 120 kW but did not reduce the propeller rpm. As he started to turn onto final, the pilot briefed that once he had established straight and level flight he would reduce the power slightly and turn off the HV battery leaving the electrical motors powered by the HFC. He called final on the radio and was cleared by ATC to fly through at circuit height. Approaching the runway threshold at approximately 940 ft agl, the pilot reduced power to 90 kW, set the airspeed to 90 kt then selected the HV battery to off. Immediately, all electrical drive to the propeller was lost. The pilot and observer made several unsuccessful attempts to reset the system to restore power from the HFC with the observer stating the action to be taken and the pilot making the switch selection. The observer instructed the pilot to select the HV battery to on to reconnect the alternative power source. HV power was not restored so the observer instructed the pilot to attempt a system reset with the HFC in the off position. Electrical power was still not restored and at 440 ft agl the observer declared “the voltage is too high”, to which the pilot replied, “we’ve got to do something quick”. The observer called for a further reset attempt and adjusted the power lever. The aircraft had now travelled the length of the runway and was at approximately 320 ft aal when the observer reported that power could not be restored. The pilot transmitted a MAYDAY call and initiated a turn to the left to position for a landing on Runway 21. Almost immediately he recognized that he did not have sufficient height to complete the manoeuvre so lowered the landing gear and selected full flap for a forced landing in a field that was now directly ahead on a north-westerly heading. The aircraft touched down at approximately 87 kt ground speed on a level grass field. The pilot applied the brakes, and the aircraft continued its movement until it struck, and passed through, a hedge during which the left wing broke away. The nosewheel and left main wheel entered a ditch and the aircraft came to an abrupt stop. The pilot and observer were uninjured and exited the aircraft through the upper half of the cabin door. The airport fire service arrived quickly at the scene. The observer returned to the aircraft and vented the hydrogen tank to atmosphere and disconnected the HV battery to make the aircraft safe.

The pilot was conducting an instrument flight rules cross-country flight and climbing to a planned altitude of 23,000 ft mean sea level (msl). According to air traffic control data, as the airplane climbed through 18,600 ft msl, its groundspeed was 171 knots, and a gradual reduction in groundspeed began. After reaching an altitude of about 20,200 ft msl, the airplane began a descent on a southeast heading. Just before the descent began, the airplane’s groundspeed had decreased to 145 knots. About 2 minutes after the descent began, the airplane turned right to a northeast heading on which it continued for about 30 seconds. The flightpath then became erratic before the data ended. The pilot made no distress calls and did not respond to repeated calls from the controller. The main wreckage of the airplane was located in densely forested terrain at an elevation of about 930 ft about 1,000 ft south of the last radar return. The outboard portion of the right wing, right aileron, right horizontal stabilizer, and right elevator were not located with the main wreckage and, despite ground and aerial searches with a small unmanned aircraft system, were not found. Examination of the wreckage indicated that the missing wing and tail sections separated in flight due to overload. Examination of the recovered airframe and engine did not reveal evidence of any pre-existing mechanical malfunctions or anomalies that would have precluded normal operation. Weather forecasts indicated that the accident site was in an area where moderate icing conditions up to 25,000 ft msl, embedded thunderstorms, and 2-inch hail were forecasted. Review of preflight weather information received by the pilot indicated that he was aware of the conditions forecast on the route of flight before initiating the flight. Meteorological data revealed that the airplane likely entered icing conditions that ranged from light to heavy as it climbed through 14,000 ft msl about 23 minutes after takeoff and remained in icing conditions for the remaining 16-minute duration of the flight. Freezing drizzle conditions were likely present along the flightpath. Although the airplane was equipped for flight in icing conditions, the pilot’s operating handbook contained a warning about flight into severe icing conditions, which stated that flight in freezing drizzle could result in ice build-up on protected surfaces exceeding the capability of the ice protection system. The airplane’s gradual loss of groundspeed as it climbed was consistent with ice accumulating on the airplane. It is likely that during the 16 minutes the airplane was operating in icing conditions, the capability of the ice protection system was exceeded, which resulted in a degradation of aircraft performance and subsequent aerodynamic stall. During the ensuing uncontrolled descent, the structural capability of the airplane was exceeded, which resulted in an inflight break up. A review of the pilot’s records revealed multiple certificate application failures for reasons that included inadequate knowledge of cross-country flight planning, aircraft performance, and stalls. Review of the pilot’s airman knowledge written tests found areas answered incorrectly over multiple exams included meteorology, aircraft performance, aeronautical decision-making, and stalls. The ethanol identified in the pilot’s cavity blood was most likely the result of postmortem production. Therefore, effects from ethanol did not play any role in this accident. The cargo was documented as it was removed from the airplane and remained secure until after it was weighed. Based upon the weight of the cargo, passengers, airplane, and fuel from the filed flight plan, at the time of departure, the airplane would have been about 361 lbs over maximum gross weight. According to the FAA Pilot’s Handbook of Aeronautical Knowledge, an overloaded airplane “may exhibit unexpected and unusually poor flight characteristics,” which include reduced maneuverability and an increased stall speed.

The non-instrument-rated pilot departed on a cross-country flight. Radar track data revealed the airplane traveled on a relatively straight course to the northeast for about 32 minutes. Near the end of the flight track data, the track showed an increasingly tight left spiraling turn near the accident site. The airplane impacted steep sloping terrain, and a postimpact fire ensued. As a result of the impact, the airplane was segmented into several sections. Examination of the wreckage revealed no evidence of mechanical malfunction or failures that would have precluded normal operation. The attitude indicator instrument was disassembled, and the vacuum-powered rotor and housing revealed rotational scoring damage, indicating the instrument vacuum system was operational at the time of the accident. The investigation found no evidence indicating the pilot checked the weather or received weather information before departure. The surrounding weather reporting stations near the accident site reported wind conditions with peak gusts up to 47 knots around the time of the accident. The pilot likely encountered mountain wave activity with severe turbulence, which resulted in loss of control of the airplane and impact with terrain. Contributing to the accident was the pilot’s failure to obtain a preflight weather briefing, which would have alerted him to the presence of hazardous strong winds and turbulent conditions. Postmortem toxicology testing of the pilot’s lung and muscle tissue samples detected several substances that are mentally and physically impairing individually and even more so in combination for performing hazardous and complex tasks. However, blood concentrations are needed to determine the level of impairment, and no blood samples for the pilot were available. While the pilot was taking potentially impairing medications and likely had conditions that would influence decision making and reduce performance, without blood concentrations, it was not possible to determine whether the potentially impairing combination of medications degraded his ability to safely operate the airplane.